High tolerance Locking heavy machine disc elastic flexible elastic diaphragm universal joint disc shaft coupling for paper machinery
1. Widely used in various mechanical and hydraulic fields
2. Low-cost maintenance
3. Compensation for axial, radial and angular misalignment
4. Convenient axial plugging assembly
5. Installed horizontally and vertically without using any social tools.
6. Excellent mechanical properties
7. No brittlement at low temperature
8. Good slippery and frictional properties
9. Exellent electrical insulation
1. Printing machinery / Packing machinery / Wood-working machinery etc large-scale mechanical equipment
2. Repair replacement
Common Applications of Disc Couplings
Disc couplings find extensive use across various industries and applications where reliable torque transmission, misalignment compensation, and torsional stiffness are essential. Some notable examples include:
- Industrial Machinery: Disc couplings are employed in industrial equipment such as pumps, compressors, generators, and conveyors. They ensure precise torque transfer and alignment in heavy-duty machinery.
- Power Generation: Gas turbines, steam turbines, and power generators often utilize disc couplings to transmit torque between components while withstanding high rotational speeds.
- Aerospace: In aircraft and spacecraft, disc couplings help connect critical systems like engines and auxiliary power units, ensuring dependable torque transmission in demanding environments.
- Marine: Ships and offshore platforms use disc couplings to connect propulsion systems, generators, and other machinery, even in conditions with variable loads and misalignments.
- Oil and Gas: Disc couplings play a crucial role in drilling rigs, pumps, and other equipment where reliable torque transmission and misalignment compensation are vital.
- Automotive: Some automotive applications use disc couplings to connect components within drivetrains and transmissions, especially in vehicles with high-performance requirements.
These examples highlight the versatility and importance of disc couplings in various industries where precise torque transmission, misalignment handling, and torsional stiffness are critical for optimal performance.
Unique Construction of Disc Couplings for Vibration Dampening and Resonance Control
The distinctive construction of disc couplings plays a vital role in their ability to dampen vibrations and control resonance:
- Flexible Disc Packs: Disc couplings consist of multiple thin metal discs stacked alternately. These discs are connected to the hub and spacer, creating a flexible structure that can absorb and dissipate vibrations.
- Radial Compliance: The flexible discs allow for radial compliance, enabling the coupling to absorb misalignments and shocks, which helps prevent the transmission of vibrations.
- Torsional Flexibility: The flexible nature of the disc packs provides torsional flexibility, allowing the coupling to absorb torsional vibrations and shocks that may arise from the machinery.
- Resonance Damping: The design of disc couplings helps dampen resonant frequencies. The unique construction disperses energy across the flexible elements, reducing the risk of resonant vibration buildup.
- Material Selection: The choice of materials for the discs plays a role in controlling resonance. The right combination of material properties can help mitigate the effects of resonance.
By efficiently absorbing and dissipating vibrations and controlling resonance, disc couplings contribute to smoother operation, reduced wear and tear on machinery components, and enhanced overall system performance.
Challenges and Solutions for Misaligned Disc Couplings
Misalignment in disc couplings can lead to several challenges, but these issues can be effectively addressed using appropriate measures:
- Reduced Efficiency: Misalignment can cause increased friction and wear, leading to energy losses and reduced coupling efficiency. Regular maintenance and proper alignment can help mitigate this issue.
- Vibration and Noise: Misalignment often results in vibrations and noise in the machinery. This can impact the overall performance of the system and cause discomfort to operators. Ensuring precise alignment and using vibration-damping solutions can minimize these effects.
- Premature Wear: Disc couplings experiencing misalignment may wear out prematurely due to uneven loading and stress concentrations. Optimal alignment and using coupling models designed to handle misalignment can extend the coupling’s lifespan.
- Imbalanced Loads: Misalignment can lead to imbalanced loads on the coupling discs, causing uneven stress distribution. This can lead to fatigue and failure. Using spacer elements between the discs and proper alignment can distribute the loads more evenly.
- Reduced Accuracy: In applications requiring precision positioning, misaligned disc couplings can result in inaccurate measurements or positioning. Implementing accurate alignment practices and selecting couplings designed for precise applications can mitigate this challenge.
- Temperature Rise: Misalignment-induced friction generates heat, leading to temperature rise in the coupling and adjacent components. This can potentially affect the material properties and lead to premature wear. Proper alignment and selecting appropriate lubrication can manage temperature rise.
Addressing misalignment challenges involves a combination of careful installation, routine maintenance, alignment checks, and using coupling designs that offer flexibility and resilience to misalignment. Regular monitoring and addressing misalignment issues promptly can help ensure the longevity and optimal performance of disc couplings.
editor by CX 2023-08-15
Our merchandise assortment also handles locking assemblies (clamping elements/locking unit), taper bushes, QD bushes, bolt-on hubs, pto shaft, agricultural gearboxes,torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes.
- Relevant Industries:
Manufacturing Plant, Machinery Fix Retailers, farms
- Model Name:
- A seal-journal surface that functions an inverted shot-peened texture, with elevated (rather than indented) spherical lobes and corresponding valleys in between, far better supports hydrodynamic lubrication. EPT created a process that compresses seal journals between burnishing dies that have been peened to create random spherical depressions. This leaves an “orange peel” texture on the journal surface area, normally with a 20 to 40-m in. area roughness.
- Gearing Arrangement:
- Output Torque:
Amount I 965.08 Level II 4825.38
- Input Velocity:
- Output Speed:
- Product Amount:
- Rated Electricity:
- Paint colour:
- Supply Capability:
- ten thousand Piece/Pieces for each 12 months Or a lot more
Packaging & Supply
- Packaging Specifics
825*775*685mm”>wooden scenario appropriate for export.
- Shanghai etc.
Bundle Equipment Transmission Gearbox
XH100 agricultural gearbox Assembly is a new kind designed dependent on the procedure features of bundle device .With its qualities of straightforward construction,steady quality ,powerful serviceabEPG significant production is of farming 15-five hundred horsepower tractor supporting equipment, mechanical cultivation, harvestinSlip clutch: this variety makes use of a slip clutch on the pushed conclude yoke which is comprised of 3 steel plates in line held jointly with a sequence of bolts with springs underneath the nuts. The idea below is that when you tighten the nuts the stress is elevated on to the centre plate which when established up for the load will enable the shaft to change and the put into action to stall, absorbing the shock load. As mine is rated from twenty-40 hp and I’m managing a seventeen hp I experienced to make alterations to established it up. Through trial and mistake I determined that I experienced to eliminate 50 percent the tension bolts and springs and back off the remainder nuts to bare minimum in order for the clutch to “slip” prior to stall on the tractor.g equipment and add-ons. ility as well as extensive application ,it is exported and unanimously accepted by the consumers .It has obtained Nationwide Patent for Utility Model.
Equipment Ratio (i)
| Levl II
| Level II
| Level II
Design and style Patent: